CNC kumatshini Machining
Fumana inkonzo efanelekileyo ye-CNC yokuchaneka kweeplastiki kunye neentsimbi, kwaye uvelise kwaye uhambise kwimfuno.
Mfutshane kuLawulo lwaManani lweKhompyuter, i-CNC sisixhobo esizisebenzelayo seekhompyuter ngokusebenzisa iikhompyuter ezisebenzisa isoftware esele icwangcisiwe inyanzelisa intshukumo. Ukuchaneka kwe-CNC kulunge ngakumbi kwinxalenye yesiko elinye kwaye kuyafumaneka kumatshini malunga nayo nayiphi na into yebhloko ngokuthe ngqo ngokweenkcukacha zakho ze-3D CAD.
I-CreateProto ibonelela nge-CNC yokugaya, ukujika kwe-CNC, ukubhola kunye nokucofa izinto ezahlukeneyo, ezinje ngomatshini wesinyithi okanye iplastiki ye-CNC. Ukukhawulezisa ukujika kwe-CNC ngokukhawuleza kulungele ukukhawulezisa ngokukhawuleza, ukwenza uvavanyo kunye nokulunga, iijigs kunye nezinto ezilungiselelwe, kunye nezinto ezisebenzayo zokusebenzisa usetyenziso.
IiNkonzo zeMatshini zoMatshini zeNgcaciso ze-CNC eTshayina
I-CNC prototyping ekhawulezayo isetyenziselwa ukwenza iiprototypes zeplastikhi kunye neeprototypes zesinyithi, ezivumela iqela lakho loyilo ukuba lilinganise ngokusondeleyo imbonakalo yemveliso kunye nomsebenzi, kwaye ibonakalise ubunyani bobukhulu bomzimba kunye nokulula okanye umsebenzi wokudibanisa, kwaye ukanti unike isithuba lungisa kwaye wandise uyilo.
Ngoomatshini oguqulweyo we-CNC wokugaya kunye ne-CNC yokuguqula i-lathes, yenza lula kwaye ihlengahlengise iinkqubo zethu ze-CNC. Iinkonzo zethu zokuqhubela phambili ze-CNC zihambelana ngokukhawuleza kunye neeshedyuli zemveliso ezifunayo ngelixa zikwazi ukusingatha ukusebenza kweeprototyping ezahlukeneyo kunye neeprojekthi zoomatshini ezifuna izixhobo ezizodwa, iinxalenye ezinzima, kunye nokusebenza ngokukuko.
Oomatshini be-3-axis kwimveliso emfutshane yokubaleka okanye izinto ezilula, i-4, i-5-axis ye-CNC yokuqwalaselwa kwenkonzo yomatshini yezahlulo ezichanekileyo, kunye nokusebenza okuphuculweyo kokuhamba kwenkqubo ye-NC kunye nendlela yesixhobo, konke kuhamba ngaphaya kokusetwa ngokwesiko kunye nokwenza izinto ngomatshini, kwaye siqinisekise ukuba yenza imisebenzi ye-prototype ye-machining ngexesha. Funda ngakumbi ukukhawulezisa i-CNC ngokukhawuleza, ungalayisha ifayile yasimahla ye-CAD apho.
Iiplastiki ze-CNC zePlastiki
Nangona kungekho ntsingiselo ichanekileyo yokuchaneka kweplastikhi, siyilungiselele ngelixa silungisa ngokuchanekileyo kwaye siphindaphinda ukuvelisa iindawo ezinobunzima ngokwejometri, ukunyamezelana okuphezulu, ukucaca okubonakalayo kunye nokugqitywa okuhlukeneyo. I-CNC machining yeplastikhi yahluke kakhulu kwimetal machining. Izinto ezahlukeneyo ziza nemiceli mngeni eyahlukeneyo, ke ifuna indlela eyahlukileyo ngokubhekisele ekukhetheni izixhobo, ukuqhuba iiparameter, kunye neendlela eziphambili zokugaya.
Ukuhlangabezana nale migangatho kufuna izixhobo eziphezulu, kunye noomatshini bokusebenza okuphezulu, izixhobo kunye nabasiki, inkqubo esebenzayo kunye nokulungiswa, amava kunye nenkcubeko yokwamkela kuphela umgangatho ophezulu. Kuzo zonke iinkqubo zokuchwetheza siqhuba inkqubo yovavanyo iphela ukwenza umgangatho wakhiwe kwaye ugcinwe kuyo yonke imiba. Thina iingcali kuluhlu ubhetyebhetye ubuchule kunye neendlela machining siko zeplastiki.
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CNC Metal ngomshini Iintetho
Ngaphandle amava atyebileyo machining amacandelo zeplastiki, Createproto kwakhona inika inkonzo metal machining CNC ukuba ahlangabezane nayiphi na iinkcukacha kuyilo entsonkothileyo. Kuquka ukujika, ukugaya, ukubhola kunye nokuthinta izinto ezahlukeneyo zesinyithi.
Uninzi lwensimbi ze-CNC zenziwe ngamabakala ahlukeneyo ealuminium, ingxubevange yemagniziyam, zinc ingxubevange, intsimbi yekhabhon, intsimbi engenasici, ubhedu okanye ubhedu. Ezinye izinyithi zinempawu, ezinje ngeendlela eziphambili zesikwere, kunokuba nzima kumatshini kwaye kunokubandakanya ukusetyenziswa kwe-EDM okanye i-EDM yocingo.
Sihlalutya uyilo lwakho kwaye silungiselela naziphi na iindlela ezikhethekileyo zokuloba kunye nokusetyenziswa komatshini okusetyenziselwa ukuvelisa iinxalenye zakho ngexabiso elifanelekileyo. Siyakwazi ukwenza imisebenzi yesibini enje nge-anodizing, ukupeyinta, ukutyabeka umgubo, unyango lobushushu, ukuqhumisa kwesanti kunye nokupholisha. Umphezulu wethu ugqityiwe kumalungu e-CNC ukuxhasa iinjongo zobuhle ezinokususa amanqaku ezinto.
5-Axis CNC Wokugaya izakhono
Xa kukhankanywa umatshini oqhelekileyo we-5-axis, ubhekisa kwinani lezikhombisi apho isixhobo sokusika sinokuhamba, ukuba emva kokusetha isixhobo sokusika sihamba ngaphaya kwe-X, Y kunye ne-Z ii-axes ezimnyama kwaye sijikeleza kwii-A kunye ne-B, ngaxeshanye wokugaya kunye machining, kunye ezikumgangatho ophezulu umphezulu entanjeni ngomshini. Oku kuvumela iinxalenye ezintsonkothileyo nezintsonkothileyo okanye iinxalenye ezinamacala amaninzi zinokucutshungulwa ukuya kuthi ga kumacala amahlanu endawo kuseto olunye. Oku kuxhasa iinjineli zoyilo ukuyila izinto ezinamacala amaninzi kunye nokunyamezelana okuqinileyo okunokuphucula ukusebenza kunye nokusebenza kwemveliso yokugqibela ngaphandle kwenkqubo enomda.
Njengamalungu amaninzi aveliswe kwiivenkile zohlobo oluthile zifuna ukulungiswa kwamacala amahlanu, iinkonzo zokugaya i-5-axis kunye neenkonzo zokwenza izinto zikwimfuno ephezulu yezicelo ezahlukeneyo kuluhlu olubanzi lwamashishini kubandakanya umzi-mveliso we-aerospace, ishishini le-steamer, imoto ehlaziya imveliso kunye nemizi-mveliso yokuvelisa amandla . Izibonelelo machining zibandakanya umgangatho ophezulu umphezulu entanjeni, ukubeka ngokuchanekileyo, kunye nexesha elifutshane lokukhokelela ngelixa kusenziwa umda omkhulu kumathuba amatsha eshishini.
Izinto eziluncedo ze-5-axis CNC wokugaya
Umgangatho ophezulu wokugqiba umphezulu: Kuyenzeka ukuba kuveliswe izixhobo zokugqiba ezenziwe ngomgangatho ophezulu ngokusetyenziswa kwabasiki abafutshane ngesantya esiphezulu sokusika, esinokunciphisa ukungcangcazela okuhlala kwenzeka xa kusenziwa imingxunya enzulu ngenkqubo ye-3-axis. Yenza umphezulu wokugqiba umphezulu emva koomatshini.
Ukubeka indawo ngokuchanekileyoI-5-axis yokugaya ngaxeshanye kunye nokuchaneka kubaluleke kakhulu ukuba iimveliso zakho ezigqityiweyo kufuneka zibambelele kumgangatho ongqongqo kunye nokusebenza komgangatho. I-5-axis CNC machining ishenxisa isidingo sokuhambisa isiqwenga somsebenzi phakathi kweendawo zokusebenzela ezininzi, ngaloo ndlela kuncitshiswa umngcipheko wempazamo.
Amaxesha amafutshane akhokelayo: Ukuphuculwa kwezakhono zomatshini we-5-axis kukhokelela ekunciphiseni kwamaxesha emveliso, aguqulela kumaxesha amafutshane emveliso xa kuthelekiswa nomatshini we-3-axis.
Umatshini oMiselweyo weCustom Low-Volume CNC
Ukwenziwa kwe-CNC esezantsi yevolumu yinto enye yokuncedisa phakathi kokuprinta kunye nokuveliswa kwemveliso, kulungile ngenjongo yokuhamba ngomkhondo kunye nokuvavanywa kwentengiso. Ukuveliswa kwemiqulu ephantsi kwi-CNC machining isisombululo esinye sovavanyo olufanelekileyo kwishedyuli yemveliso yobuninzi ezayo. Ngokusekwe kwesi sizathu, iinkampani ezininzi nangakumbi zigqiba ukusebenzisa imveliso enexabiso eliphantsi kuba ifumana iimveliso kwintengiso ngokukhawuleza. Kwangelo xesha, ikwanokwenza indawo ethe kratya yokuphuculwa kweemveliso kuxhomekeka kwingxelo yokusetyenziswa kwayo.
Ukusuka prototype ngokukhawuleza kwimveliso yevolumu esezantsi, eli nqanaba liye laba sisiqhelo sophuhliso kumashishini machining e-CNC namhlanje. Ayikwazi ukuphucula ngokukhawuleza kuphela ukusebenza koomatshini kubavelisi abaninzi, kodwa ikwanciphisa umngcipheko ekuququzeleleni ubhetyebhetye kuyilo kwaye igcina ixesha kunye nemveliso kwimveliso.
Indibaniselwano yezixhobo ezibalaseleyo kunye nolwazi olungenakuthelekiswa nanto kunye namava amalungu eqela lethu asinika umda omkhulu wemveliso ezimfutshane ezibalekayo.
Kule minyaka, siye wakhonza abathengi ezivela kumashishini ezahlukeneyo ngokwenza ezikumgangatho ophezulu, ngqo iindawo yokugaya. Sibonelela zombini iinkonzo zokukhutshelwa kwe-CNC kunye neenkonzo zokuchwetheza ezisezantsi ngobuchwephesha bethu.
Ngokwenene iinkonzo zakho zokuma e-China kuzo zonke iiprojekthi zakho zobuchwephesha. Nokuba ufuna iinxalenye ezilula, izinto ezintsonkothileyo okanye iinxalenye ezahlukeneyo, i-Createproto ime ecaleni kwakho ukulawula naluphi na udidi lwamalungu kunye nevolumu.
Amandla okudala eProto eeNkonzo zoMatshini zeCNC
I-CreateProto ineqela lokuvelisa le-CNC leenjineli zobungcali kunye noomatshini bokunciphisa ukungabikho kwemveliso, ukwandisa inkqubo ye-CNC, ukunciphisa ixesha lokuchwetheza, ukuphucula umphezulu, yiyo loo nto sinokuqinisekisa ukuba iindawo zenziwe ngomatshini ziphuma nezona mveliso zingangcono, iqela lethu lemveliso lilandela ngokupheleleyo imigangatho engqongqo xa kufikwa kumgangatho kunye nokuqwalaselwa kweenkcukacha.
Ubume be-3-axis kunye no-5-axis oomatshini be-CNC baxhasa iqela ukuba libaleke ngokukhawuleza kwe-CNC machining kunye ne-CNC yensimbi yodwa kwaye ngokukhawuleza, zonke iindawo zenziwe kwiindawo zethu ezipheleleyo, Sinike ulawulo olupheleleyo kuyilo ukuvelisa inkqubo yethu machining CNC.
Ukuchaneka kwe-CNC yenye yezona nkqubo zibaluleke kakhulu kwimveliso, ukusuka kwimveliso yokubopha izinto ukuya kwiindawo zeemoto kunye ne-aerospace. Ukwaneliseka kwabaxumi abahlukeneyo kuwo onke amashishini, i-CreateProto yafumana amava amakhulu kunye nolwazi olubanzi malunga nendlela yokwenza iindawo ngokuchanekileyo njengoko kuceliwe ngumthengi, kwaye wakuqonda ukubaluleka kokuhanjiswa kwexesha. Ku-CreateProto, unokufumana ngokukhawuleza ukuhanjiswa kwenkonzo ye-CNC yeentsuku ezi-3 ukuya kwezi-9 zomsebenzi.
Into ongayiboniyo ayinamsebenzi, kwi-CreateProto, ayisivelisi kuphela iindawo ezikumgangatho ophezulu, kodwa sikwabonise nezixhobo ze-CNC ukunika ulawulo lweeprojekthi kubaxumi bethu, ukubonelela ngengcebiso efanelekileyo kuyilo lokwenza imveliso, ukunceda uyilo lwakho luphumelele inqanaba lokuqala. Iqela lethu lolawulo lweprojekthi lelona libalaseleyo emhlabeni. Ulawulo olupheleleyo loyilo kunye nemveliso kuthetha ukuba mnye kuphela umthombo woxanduva lokuphendula. Awudingi ukuya kwimizi-mveliso emininzi ukufumana uncedo olufunayo. Ngaphaya koko, inkqubo yethu yokhathalelo lwabathengi iyonke ixhasa iqela lethu lemveliso ukuze bakwazi ukwenza umsebenzi wabo ngokufanelekileyo nangokugqibeleleyo. Ukuba unawo nawuphi na umcimbi, siwenza kakuhle.
Ukunyamezelana kunye nezinto ze-CNC Machining Ukunyamezelana
Ukunyamezelana ngokubanzi kwe-Createproto kusetyenziswa kwi-DIN-ISO-2768 (ephakathi) yeplastiki eyenziwe ngomatshini kunye ne-DIN-ISO-2768 (entle) yesinyithi esenziwe ngomatshini. Ngokwesiqhelo, sinokubamba ukunyamezelana ngoomatshini ukusuka ku- +/- 0.005 "(+/- 0.125mm) to +/- 0.002" (+/- 0.05mm). Iimpawu zecandelo ziyacetyiswa ukuba zibengathi zingaphezulu kwe-0.02 "(0.5mm) kuyo yonke imimandla kwaye ubukhulu becala lobukhulu obungaphezulu kwe-0.04" (1.0mm) iyafuneka. Ukuba kufuneka unyamezelo olungqongqo, ulwazi kufuneka lwaziswe ukuba yeyiphi imilinganiselo efuna uluhlu olucekeceke ngakumbi, unyamezelo lwejometri ngokubanzi lunokusetyenziswa kumzobo wenxalenye. Ukunyamezeleka kuchaphazeleka kakhulu yinxalenye yejometri kunye nohlobo lwezixhobo. Abaphathi beeprojekthi zethu bayakuthetha-thethana nawe kwicandelo ngalinye leprojekthi kwaye baya kubonelela ngeyona nqanaba liphezulu lokuchaneka okunokwenzeka. Kubalulekile ukuba ugcine engqondweni ukuba ukunyamezelana okungaphaya kunokubangela iindleko ezongezelelekileyo ngenxa yokwanda kwezinto ezilahlwayo, ukulungiswa okongeziweyo, kunye / okanye izixhobo ezikhethekileyo zokulinganisa. Eyona ndlela yokufaka ukunyamezelana kukufaka kuphela ukunyanzelwa kunye / okanye ukunyamezelana kwejiyometri kwiindawo ezibalulekileyo, eziza kunceda ukunciphisa iindleko.
Ukhetho lwe-CNC yeMathiriyeli
- I-ABS - (Yendalo / emnyama / iFlame Retardant)
- Ukudityaniswa kweABS / PC
- PC / Polycarbonate - (Cacisa / Mnyama)
- PMMA / Acrylic - (Cacisa / Mnyama)
- PA / Nylon - (Indalo / Mnyama / 30% GF)
- I-PP / i-Polypropylene - (yendalo / emnyama / i-20% GF)
- I-POM / Acetal / Delrin - (Mnyama / Mhlophe)
- PVC
- IHDPE
- UMNTU
- I-PEI / Ultem
- Intlanzi yeBakelite
- Ibhodi yezixhobo zeEpoxy
- IAluminiyam- (6061/6063/7075/5052…)
- Yenziwe ngentsimbi eshayinayo
- Intsimbi
- Ubhedu
- Ubhedu
- Ubhedu
- Ingxubevange yeMagnesium
- Zinc ingxubevange
- Ingxubevange yeTitanium
Izinto eziluncedo kunye nezicelo
Izinto eziluncedo zeCNC Machining
- Ukhetho olubanzi lwezixhobo, akukho mfuneko yokulalanisa ngezinto zokwenza imveliso kuba iinxalenye zinokulungiswa ngomshini ngokuthe ngqo kwiiplastiki zobunjineli kunye nesinyithi.
- Ichane kakhulu kwaye iyaphindeka, i-CNC machining ivumela ukuchaneka okuphezulu kunye nokugqwesa kobuso kunye / okanye iinkcukacha.
- Ukujika okukhawulezayo, oomatshini be-CNC banokusetyenziswa iiyure ezingama-24 ngosuku ngokuqhubekekayo, kucinyelwa ulondolozo kuphela.
- Ezoqoqosho ngokusebenza okufutshane kwezahlulo zemveliso ezifuna uluhlu olubanzi lwemisebenzi ekufuneka yenziwe. Imiqulu enokulinganiswa ukusuka kwenye ukuya kwi-100,000.
- Iiprototypes ngokubanzi ezinkulu kunye nenxalenye enkulu yezoqoqosho yi-CNC prototyping xa kuthelekiswa neenkqubo zokukhawulezisa ngokukhawuleza kuba uninzi lwezinto zokuthengisa ze-RP zibiza kakhulu.
Iprototype Machining Izicelo
- Iipateni zeNkosi
- Iimodeli ezibonakalayo (Umxholo okanye uMboniso)
- AMAGQABAZA Engineeringunjineli
- Ukuqinisekiswa koyilo
- Iimpawu zentsimbi
- Imveliso yeBakala lePlastiki
- Ukukhusela iiNxalenye eziPhezulu
- Ukulungiswa kunye nezixhobo
- Imveliso esezantsi yevolumu
- Iimodeli zoFundo lweNtengiso